Powder / Metal Coating

Factory Assist Advantage

Advanced Pre-Treatment & Surface Engineering

We recognize that a powder coat is only as good as the surface beneath it. Factory Assist utilizes standardized 7-tank or 9-tank pre-treatment processes (including Zinc Phosphating for steel and Chromatising for aluminum) to ensure maximum chemical bonding. By strictly controlling the titration levels and contact times of our baths, we eliminate the primary causes of "orange peel" textures and premature peeling, ensuring your parts meet IS 13871:2021 standards from the very first layer.

Precision Curing & Thermal Consistency

The most common failure in powder coating is under-curing or over-curing, which compromises impact resistance and color consistency. Factory Assist uses conveyorized ovens with digital thermal profiling to ensure that every part reaches the specified "Peak Metal Temperature" (e.g., 180°C to 200°C) for the exact duration required. This scientific approach guarantees that the cross-linking of the polymer is complete, resulting in a finish that is highly resistant to scratches, UV degradation, and chipping.

Comprehensive Batch Validation & Traceability

We provide a data-backed assurance of quality that goes beyond a visual inspection. For every batch of job work, Factory Assist conducts a suite of standardized tests:

• DFT (Dry Film Thickness) Mapping: Ensuring a uniform coating between 60–80 microns.

• Adhesion Testing: Cross-cut and impact tests to verify the coating won't crack under mechanical stress.

• Salt Spray Verification: Providing certified reports for corrosion resistance, essential for parts destined for coastal or humid environments.

Metal Powder Coating

Services

Pure Polyester Coating

Alloy or Steel Coating

Aluminium Powder Coating

How we work ?

Project Briefing & Part Design Analysis

We start by understanding your product design, function, and application to ensure mold feasibility and manufacturability.

Mold Flow & DFM Analysis

Simulations and design-for-manufacturing checks to identify issues early and optimize part flow, ejection, and cooling.

Tool Design (2D/3D CAD)

Detailed CAD drawings and 3D modeling of the mold base, cores, cavities, gates, and runners — tailored to your production specs.

CNC & EDM Tooling from our expert vendors

Precision mold tooling using high-end CNC and EDM machines. We work with hardened tool steels to ensure long-term durability.

Trial Runs & Adjustments

Initial mold testing with sample shots. We fine-tune parameters like fill rate, ejection, and flash to achieve zero-defect output.

Final Dispatch with QA Reports

After successful validation, the mold is cleaned, packed, and shipped along with complete QA documentation and performance report.

Powder Metals and Alloys

Tungsten Carbide, Molybdenum & Tantalum, Nickel-Based Superalloys, various Ferrous & Non Ferrous Alloys